The Knee-assembly process is broken down into 7 easy-to-follow steps and each step is explained with an instructional video and a list of parts and tools that are required to complete it successfully. Note that both knee and ankle of the Open-source Leg v2.0 are mechanically identical therefore they both share the same transmission-assembly process.
Happy Assembling!
Step 1
Step I: Preparing the Pulleys
Parts Required:
1 x p_b0001_InputPulley_3mm_18teeth
1 x p_b0012_OutputPulley_3mm_83teeth
1 x p0102_spacer
1 x p_b0005_idlerShell
1 x p_b0301_InputPulley3mmFlange
2 x p0101_gearStopNoSpring
Step 2
Step II: Assembling the Pulleys
Parts Required:
1 x p_b1018_housingKneeRight
1 x p_b0012_OutputPulley_3mm_83teeth
1 x p_b0001_InputPulley_3mm_18teeth
1 x p_b0005_idlerShell
2 x p0101_gearStopNoSpring
1 x p0102_spacer
1 x p_b0301_InputPulley3mmFlange
1 x p_b0003_shaftCap_Eccentric_Multi
Tools Required:
1 x 2.5 mm T Handle Allen
Step 3
Step III: Adding the Timing Belt
Parts Required:
1 x Step I Subassembly
1 x p_b1019_housingKneeLeft
1 x p_b0301_InputPulley3mmFlange
Tools Required:
1 x 2.5mm T Handle Allen
Step 4
Step IV: Adding the Output Pulley Struts
Parts Required:
2 x p_b0014_proxPyramidStrut
1 x p_b0003_shaftCap_Eccentric_Multi
Tools Required:
1 x 2.5mm T Handle Allen
1 x 3mm T Handle Allen
Step 5
Step V: Installing the Shaft-caps
Parts Required:
1 x Step IV Subassembly
1 x p_b0003_shaftCap_Eccentric_Multi
Tools Required:
1 x 2.5mm T-handle Allen
Step 6
Step VI: Mounting the Actuator
Parts Required:
1 x Step V Subassembly
1 x Actuator
1 x p_b0004_motorCoupling
Tools Required:
1 x 2.5 mm T Handle Allen
Step 7
Step VII: Assembling the Knee
Parts Required:
1 x Step VI Subassembly
1 x p_b1016_distalBase
1 x p_b1013_proxPyramid
1 x p0002_pyramid